Image

Precision Tube

Precision Tube is cold-formed and longitudinally welded through a high-frequency induction welding process.

Image

Precision Tube, manufactured by Industrial Tube Manufacturing, uses Australian-made cold-rolled, close annealed (CRCA) mild steel strip, which provides uniform thickness and a smooth, imperfection-free, bright surface.

Key Advantages of NZ-made Precision Steel Tube

Quality Assured

Whether you need steel tube for manufacturing furniture, display racking, or outdoor structures, Industrial Tube Manufacturing provides a diverse selection of high-quality, high-strength precision steel tubing.

The base material has a yield strength of 160-200 MPa, indicating the onset of permanent deformation, and an elongation of 42-43%, representing the stretch from the original length to the point of failure. This material, along with the formed tube, exhibits a low yield ratio, resulting in a significant gap between the yield and fracture points.

  • A tightly controlled manufacturing process, enabling customisable internal weld bead and position options to meet specific customer requirements.
  • In-house precision slitting and edge preparation, ensures exceptional weld integrity.
  • Industry-leading elongation for outstanding formability and design flexibility.
  • Excellent forming ability while retaining sufficient rigidity in the formed profile for weight-bearing applications such as furniture.
Local Supply

Local production provides the certainty of additional supply, should project requirements change. We can accommodate your additional needs, offering potential for significant time savings due to the short, local supply chain.

 

Exceptional accuracy

Exceptional dimensional accuracy and highly consistent base material properties ensures clients minimise scrap and production downtime in automated processing.

Comprehensive Size and Profile Options

Profiles include Round, Square, Rectangle, Oval and Flat Sided Oval. Sizes range from 9.5mm up to 152.40mm in round, from 12.7 square to 97.0×42.0 in flat sided oval.

Products & Surface Finishes
Products Base Material (Strip) Finish Typical Applications
CR250 Cold-rolled close annealed Higher-grade, bright, critical finish Furniture, displays, automotive
HR350 Hot-rolled pickled & oiled Steel grey, semi-bright finish Racking, cargo barriers, seat frames
GS300 Continuously hot-dip galvanised Z275 coating (both sides) Spangle Outdoor structures, furniture, fencing, conveyors
UltraTube Cold-rolled continuously annealed Clean, bright mill-finish Space Frames, Bullbars, Vehicle fitouts
Coating Suitablility
Products Powder Coating Paint Chrome Plating Electroplating Hot Dip Galvanising
CR250 Excellent Excellent Excellent Excellent Excellent
HR350 Good Excellent Poor Good Excellent
GS300 Excellent Excellent n/a n/a n/a
UltraTube Excellent Excellent Good Excellent Poor

Our Products

Precision Tube Steel Type

Cold Rolled Mild Steel Tube | CR250

Cold Rolled Mild Steel Tube | CR250

Precision tube manufactured from cold drawing coil.

Hot-Rolled Pickled & Oiled | HR350

Hot-Rolled Pickled & Oiled | HR350

Precision tube manufactured from cold drawing coil.

Pre-Galvanised Steel Tube | GS300

Pre-Galvanised Steel Tube | GS300

Precision tube manufactured from cold drawing coil.

Precision Steel Tube | UltraTube™

Precision Steel Tube | UltraTube™

Precision tube manufactured from cold drawing coil.

Image

PRECISION TUBE MANUFACTURING PROCESS

Our in-house precision slitting and edge preparation is the starting point for producing a tube with exceptional weld integrity. Precision Tube is cold-formed and longitudinally welded through a high-frequency induction welding process.

The tube is cut with a single-blade shear which produces a small dimple at each end – the nominal mill length is provided exclusive of this distortion (+50mm). Pre-galvanised tube is repaired at the weld zone using a zinc flame spray process.

Image

Standards & Tolerances

Made to AS 1450, EN 10305-3 & ASTM A513-1.

Tolerances
External Dimensions +/- 0.13mm < 50.8mm; +/- 0.26mm <101.6mm
Wall Thickness CRCA & UltraTube +/- 5% (<2.0MM), HRPO +/- 10% (<2.6MM) GALVSTEEL +/- 7% (<2.5MM)
Out-of-Roundness (Ovality) +/- 0.13MM < 50.8MM, +/- 0.26MM <101.6MM
Squareness of sides 90 degree +/- 1 degree
Twist (Rectangle/Square) <3mm over 5.5m
Straightness <5.5mm over 5.5m
Base Material Standards
Cold-rolled Close Annealed (CRCA) AS/NZS 1365:1996 (R2016), AS/NZS 1595:1998.
Hot-Rolled Pickled (HRPO): AS/NZS 1365:1996 (R2016).
Galvsteel® (GS): AS/NZS 1365:1996 (R2016), AS 1397:2021.
UltraTube™: EN 10338:2015, EN 10131:2006

Mechanical Testing

During the manufacturing process, our tube undergoes a series of in-house mechanical tests, measurements and inspections to ensure it consistently meets the desired specifications and standards.

  • Flare test: Outside diameter increased by up to 25%, dependent on profile or material type, without failure to either the base material or the weld zone.
  • Flattening test: Capable of being flattened without cracking between two parallel planes with the weld zone located at both 90 and 0 degrees.
  • Surface examination: Visual inspection for external surface damage. Straightness, twist, weld position and weld bead height are tested to meet internal and external standards and/or customer specifications.
  •  UltraTube is subject to a distinct mechanical testing methodology. Some of the above details may not be directly applicable. Specifications are available on request.

Mechanical Properties

During the tube-forming process, when the steel strip is shaped into tubular profiles, the mechanical properties change.

The degree of this change is influenced by the specific dimensions of the tube being manufactured, especially the diameter to thickness ratio (D/T). Typically, during the tube-forming process, the yield strength experiences a significant increase, the tensile strength sees a slight increase, and elongation is reduced.

The thickness of a material does not directly influence its yield strength. However, thicker materials can endure higher stresses before deforming, which indirectly impacts the yield strength. As an example to illustrate how tube forming effects the mechanical properties of the base material, test data of formed profiles from the same slit width are below.

Note: Tested to AS 1391. Rectangle test sample taken from the 50.8 side. The above mechanical properties are from a specific coil batch and mill run/s and are to be treated as such. When full test certificates are required for a specific product, this must be requested at time of order and an additional charge applies.

Formed Tube - Example of Mechanical Properties (CRCA, CR250)
149mm Slit Width 1.6x47.6 1.6x38.1x38.1 1.6x50.8x25.4
YS 193 MPa, TS 313 MPa, EL % 46 YS 260 MPa, TS 326 MPa, EL % 43 YS 286 MPa, TS 340 MPa, EL % 41 YS 276 MPa, TS 335 MPa, EL % 42
Chase | PitStop
Smokai
Resero
Blue Scope NZ Steel
Winter Garden NZ
Blue Scope NZ Steel
Starex
NZ Steel Galvanised
Archgola
NZ Made
Howard Wright
Sustainable Stainless

Turn your concept into a finished product — seamlessly

End-to-end manufacturing, streamlined. Design, prototyping, and production — all managed in-house for precision and control.