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Aluminised Tube | ACMS

Typically used for automotive exhaust systems

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Aluminised Tube Specifications

Precision Tube manufactured from Aluminium-Silicon-Coated Mild Steel (ACMS) is typically used for automotive exhaust systems due to its heat resistance, reflectivity, weldability, formability and corrosion protection. Also available in Perforated.

Quality and Properties

The aluminised coating is applied to the steel strip through a continuous hot-dip process, in which the base material is immersed in a bath of molten aluminium-silicon alloy. This creates a metallurgically bonded surface layer that resists oxidisation and scaling at elevated temperatures while maintaining excellent coating adhesion during forming and welding operations.

The resulting tube combines the strength and formability of mild steel with the heat and corrosion resistance of the aluminium-silicon coating, making it well suited to exhaust manifolds, mufflers, intermediate and tail pipes and other components exposed to heat and corrosion prone environments.

Applications

Precision Tube manufactured from Aluminium-Silicon-Coated Mild Steel (ACMS) is typically used for automotive exhaust systems due to its heat resistance, reflectivity, weldability, formability and corrosion protection. Also available in Perforated.

Aluminised tube is also used in machinery and equipment where heat and corrosion resistance are required without the cost of stainless steel, such as heater assemblies, ventilation systems and engine-bay ducting.

HR350 Specifications
Base Material Extra-Deep-Drawing-Steel (EDDS)
Yield Strength 200MPa (BM)
Tensile Strength 290 MPa (BM)
Base Material Standard ASTM A 463-96a and JIS G3314-2022
Product standard AS 1450
Surface Finish T1-25 Coating (150 gm/2) Perforated tube has a P136 pattern - 23% open area, 3mm hole size.
Standard stocked lengths 40.m & 5.5m.
Tube Profile Round
Tube Thickness 1.6mm & 2.0mm
Size Range - Tube From 12.7mm – 76.2mm
Size Range - Perf From 38.1mm to 76.2mm
Typical Applications: Automotive exhaust systems
G250 (GS) Base Material - Typical Mechanical Properties
Yield strength Tensile strength EI % on Lo=50mm
250 MPa 320 MPa 27
Typical Chemical Composition % (Ladle Analysis)
C Mn P S Ai Ti
0.020 0.40 0.02 0.020 0.026 0.3

Aluminised Tube Sizing

Aluminised Tube Sizing
Size (mm) Product Type & Gauge (mm) Finish Nom Linear mass (kg/m) Length
per pack
Non-Perf Perforated 1.6 2.0 Perf Length Tube
38.1 1.6 1.44 4.0m 48
41.3 1.6 1.57 4.0m 48
44.5 1.6 1.6 1.69 1.13 4.0m, 4.5m 48
47.6 1.6 1.82 4.0m 48
50.8 1.6 1.6 1.94 1.27 4.0m 48
57.2 1.6, 2.0 1.6 2.19 2.71 1.61 4.0m, 4.5m 24
63.5 1.6, 2.0 1.6 2.44 3.02 1.69 4.0m, 4.5m 24
76.2 1.6, 2.0 1.6 2.94 3.65 2.89 4.0m, 4.5m 24
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